Numerous day-to-day necessities of people are being fulfilled by automotive vehicles and powertrain technologies that have been improved over a century of dedicated effort by automobile engineers and scientists.
As every component used in the creation of an automobile, from the internal engine to the exterior material, contributes significantly to the smooth driving experience of consumers, so over time, each component of automotive vehicles has undergone changes due to technological advancements and shifting consumer demands.
Similarly, automobile bearings have a significant impact on the performance of the vehicles. The use of bearings in automobiles is essential for improving the performance of any rotating system by supporting loads and enabling the transfer of loads with the least amount of friction in all types of automotive vehicles, including electric vehicles (EVs).
The impact of electric vehicle bearings on the EV efficiency is discussed further in the article.
How do electric vehicle bearings impact EV efficiency?
In electric vehicles, bearings are generally utilized to support axial and radial loads and to lower friction. Electric vehicle manufacturers are concentrating on several technologies, such as integrated powertrains and electric vehicle lubricating grease, in response to the growing demand for increasing the power density of electric vehicle powertrains.
However, along with battery technology, optimizing EV motors has been one of the main challenges for manufacturers since the vehicles’ creation. The ball bearings in a drivetrain are under increasing stress as EV motor technology advances. The increased friction brought on by the ball bearings reduces the effectiveness of power transmission.
Although e-axles (combination EV’s gear, motor, and power-control electronics) have the same number of bearings as a conventional axle, driving an EV presents greater difficulties. As electric motors spin at high speeds, there are noticeably larger centrifugal forces as well as issues like heat generation. These stresses must be endured by the ball bearings for the length of the vehicle’s design life, which is typically 10 to 15 years or 185,000 miles.
However, EV manufacturers are hopeful that in the future, this design’s life can be increased to about 300,000 kilometers. Therefore, special ball bearings with unique cage designs, lubrication properties, and internal geometries need to be created to address these issues.
With the rapidly evolving EVs, the electric vehicle bearings are subjected to base on various performance parameters, including a wider operating temperature range and increased speed range. Bearings used in electric vehicle motors need to be durable in high-temperature conditions and produce low noise in low-temperature conditions. Low-friction electric vehicle bearings can help reduce energy consumption in electric vehicles, thereby enhancing the vehicle range.
Through integrated electric vehicle powertrain offers, manufacturers are aiding in the simplification of the engineering development process. A particular combination of gearing, gearbox, and torque solutions can be offered based on OEMs’ needs for electric vehicles. New bearing needs were created as a result of the integration and optimization of electric vehicles’ powertrains.
Major bearing manufacturers like NSK Ltd., AB SKF, and NTN Corporation are developing new solutions to satisfy the present and future bearing needs of manufacturers of electric vehicle powertrains.
The demand for technologically superior low-friction lubricating grease is expanding along with the focus on high rotational speed motors. These lubricating greases can assist in reducing the amount of heat produced at high rotational speeds. Thus, one of the solutions that will be essential to the advancement of bearings in the upcoming years is lubricating grease.
Need for Advanced Electric Vehicle Bearings with Increasing Demand for High-Speed EVs
Electric vehicle manufacturers have been working on size optimization of vehicle components, including electric motors, to make room for larger battery packs, which will ultimately deliver increased vehicle range in response to the growing demand for improved vehicle efficiencies and longer driving ranges. A higher rotation speed is needed to produce the same amount of power due to the electric motors and their components’ reduced size.
It necessitates both a reduction in the size of the bearings and other electric motor components as well as a higher rotational speed for these components. This is the reason why high-speed electric car bearings for electric vehicle motors are becoming more and more necessary.
The new electric vehicle models that will be introduced in the upcoming years are probably expected to have substantially higher rotating speeds. Focusing on smaller electric motors will enable the production of electric vehicle models with greater efficiency and range.
Electric motors fitted with high-speed electric vehicle bearings are necessary for manufacturing such models. As a result, the growing need for high-speed vehicle bearings is anticipated to fuel market growth for electric vehicle bearings throughout the forecast years.
According to the BIS Research report, the global electric vehicle bearings market is projected to reach $41,127.0 million by 2031 from $2,261.5 million in 2021, growing at a CAGR of 34.1% during the forecast period 2022-2031.
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Conclusion
For EV makers to build and install motors that can run at noticeably higher speeds than their older counterparts, they must use advanced electric vehicle bearings. Greater efficiency, improved comfort for passengers, and a much longer range are all benefits of higher EV motor output. Electric motors’ higher speeds allow for the use of smaller motors, which increases inside space, frees up space for other parts like batteries, and lightens the overall weight of the vehicle.
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