Fluid Sensors and Their Importance in Industrial Operations


Fluid sensors are electronic equipment that are highly used in different industries to detect several fluid parameters like temperature, pressure, level control, volume, etc. These are used in oil and gas, food and beverage industries, fish tanks, water reservoirs, power generation plants, and many more.

Princy A. J  | 
May 17, 2022

Fluid Sensors and Their Importance in Industrial Operations

Ever since the outbreak of the covid-19 catastrophe, industries have been struggling to resume their manufacturing and production levels due to lack of the availability of raw materials, essential equipment, and labor shortages. Although several sectors have revived their growth rate and managed to get back on track thanks to the relaxed lockdowns and social distancing norms, these challenges persist minutely in product-development functions. Moreover, the sky-rocketing costs of some essential equipment used in large-scale industrial operations is also a challenge yet to be battled. Out of the many, a fluid sensor is one such equipment that has wide applications in diverse manufacturing and end-user industries like oil and gas, chemical, power generation, waste-water treatment, automotive, etc. And so, it is crucial to understand the purpose of such a vastly used device and explore some best fluid sensors available in the market.

What are Fluid Sensors and Where are They Used?

A fluid sensor is an electronic device that regulates the flow of gases and liquids within pipes and tubes. Fluid sensors detect parameters, such as fluid temperature, pressure, flow, level control, volume of the flowing fluid, etc. Usually fluid sensors are attached to gauges to provide these measurements and can also be connected to digital interfaces and computers.

Some applications of fluid sensors are as follows:

  1. Petrochemical Industries

Fluid sensors are used in petrochemical plants to detect highly acidic and corrosive elements, and ensure that all processes are carried out properly. Usually ultrasonic fluid sensors are used in such plants since they are non-contact electronic devices that safely detect the quality of substances.

  1. Food and Beverage Industry

The food and beverage industry is always in a need of ensuring that all their products are up to the acceptable standard and so, several companies use fluid sensors to ensure the softness of the products as well as consistency of the taste to maintain their reputation. These sensors can also detect the quality of milk, beer, wine, etc.

  1. Water Reservoirs

Fluid sensors are used in large water reservoirs to monitor or control the water levels to ensure that electricity generation and other processes are carried out optimally.

Moreover, as per a detailed report published by Research Dive, the global fluid sensors market is predicted to generate a revenue of $25,388.9 million and grow at 7.45% CAGR during the 2022-2030 forecast period.

Top 3 Fluid Sensors One Should Consider

Here are some topmost fluid sensors to consider buying:

  1. Madison M8000 Fluid Sensor

This fluid sensor is used to detect water levels in a normally closed or open circuit configuration and has multiple certifications like CE, UL, NSF, and CSA. While the switch is polypropylene material and has 30watt rating, it can withhold a maximum pressure of 100 PSI/221F.

  1. Anndason 6 Pieces Plastic PP Float Switch Fluid Sensor

Anndason fluid sensor has a temperature rating of -10/+85 Celsius and is available in yellow and light blue colors. This fluid sensor can be used in fish tanks, RODI reservoirs, decorative tree watering systems, etc. It usually works best with wires up and the wire donut hanging down.

  1.  Taidacent Non-contact Fluid Sensor

Taidacent’s non-contact fluid sensor is highly used to detect the liquid level of toxic substances, strong acids or alkalis, and detect water pressure and temperature. This sensor uses advanced signal processing technology along with high-speed signal processing chip. Moreover, the sensor’s sensitivity can be adjusted manually, and it also offers high- and low-level output.

Final Word

With the wide utilization of fluid sensors in different fields, several industrial processes can work at optimum levels of efficiency and performance. Since flow measurement is important for the proper operation of machineries, it is advised to buy fluid sensors from reputed brands like those mentioned above.





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